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Why you should not use VSMs (Value Stream Mapping) to try and find the bottleneck in your factory. VSM is a powerful and widely used tool. It can be used to improve the speed and efficiency of the production of one product. But is is not the right tool to identify the bottleneck or capacity constraint in a production system. This short video explains why.

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Transcription
00:00Often asked whether you should use VSM's to find bottlenecks or capacity constraints in production
00:04and my answer is no, I'd like to explain myself.
00:07The best way to understand this is to use the analogy of the world of project portfolios.
00:12Let's take the example of new product development.
00:15We have a portfolio of new products being developed and they're all going through the organisation
00:19and somewhere in that organisation there's a capacity constraint, for instance in the prototyping department.
00:24And that is the capacity constraint, or the control point at least, of the portfolio.
00:30But there is a second dimension of constraints in this project environment,
00:34which are the constraints of each individual project.
00:38If you take a project, its constraint, what will determine its performance,
00:42is its critical chain, if you're using the theory of constraints,
00:45or simply the critical path if you're not.
00:47It's a sequence of tasks which, when put end-to-end, give the duration of the entire project.
00:52And if you want to improve the performance of that one project,
00:54you will analyse that work breakdown structure, that critical chain or critical path,
00:58and try and optimise it to increase the performance of that project.
01:02If we take this analogy back into the world of production, what does it mean?
01:06Well, the capacity constraint and the product constraint can be analysed in this way.
01:12If you want to improve the performance of one particular product in your factory,
01:16then you will use a VSM.
01:17That's what it's designed for.
01:18You choose your product, and you do a VSM, and then you can improve it by getting rid of waste,
01:23getting rid of wasted time, and use the VSM methodology to improve the forms of that product.
01:29But it is not that way that you should identify the capacity constraints on the bottlenecks.
01:34To do that, you should look for the cues in your factory.
01:36And there are dozens of videos on the YouTube channel of Marathon Consulting that explain how you do that.
01:42You will find where all those products going through the system tend to pile up,
01:45and they pile up in front of the capacity constraint.
01:48So that's why we say we use VSM a lot.
01:50They're a very powerful tool, but they're not the best way of identifying where a capacity constraint or a bottleneck
01:55is.
01:56I hope that's made that very clear.

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